China DSP-250kw Digital Induction Quenching Euipment for Shaft and Gear manufacturer

Solution Description

ORD-2200MM Quenching Device Tool For Gear with DSP-250KW Electronic Induction Heating Equipment

 

 1 The integrated modular induction heating equipment created by our firm is the newest higher-tech merchandise fashioned by adopting the most innovative power electronic energy gadgets and unique converter management technologies in the world with sensible construction design.

one) This equipment employs the electronic sign processing (DSP) digital true-time large-speed sign processor and DDS (Direct Digital Synthesizer) direct electronic frequency synthesizer.

2)Employing advanced electronic handle technology and electronic stage-locked loop monitoring technological innovation and pc management engineering, the method construction is risk-free and reliable, stable functionality and simple procedure.

three)Imported integrated circuit and power module are utilised to comprehend automated frequency tracking. It has the qualities of modest dimension, light-weight bodyweight, large effectiveness, vitality saving, straightforward set up, higher trustworthiness and not straightforward to hurt.

four)The heating speed is quickly and the heating performance is high. It can management the heating temperature and time conveniently, and it is effortless to make certain the heating high quality and the working water procedure.

5)Visual electronic exhibit of voltage, present, frequency, power, heating time and so.

six)Can Predictable power, that is the power can be established just before heating is turned on, with high precision. This function is not offered for other similar goods in the marketplace.

7)Pleasant guy-equipment interface:

Xihu (West Lake) Dis.n-personal computer conversation can choose a assortment of ways, such as LED indicator or digital tube show, touch display display and manage, text screen screen, customers can decide on at will in accordance to their requirements from the perform realization and operation configurations, it handles the traditional mechanical button panel, making the operation and servicing less difficult, far more intuitive and much more practical

eight). Hardware isolation interface:

It can be suitable with the existing PLC on the industry, and is conducive to the functional transformation of the present PLC technique and the further expansion of the automation system.

9). Distant communication interface:

ten) Working method: Constant recent or consistent power can be chosen, your software will be constant power doing work be far better.

eleven)The gadget is outfitted with a hanging purple emergency end button, which can be pressed quickly when an emergency happens.

Quit the gear quickly to accomplish protection steps.

twelve). Realistic layout of the inner elements of the products, the principal handle circuit board is centralized on the weak aspect to avoid the interference of the strong present to the control circuit and improve the manage precision.

13)Induction Heating Equipment have distant handle operate and undertake digital circuit management, energy regulation can be modified from % to a hundred% resolution. 

14) Water Pressure and h2o temperature meters in the device, can keep an eye on the water sitation.

 

 

 Type DSP-250KW
 Work Electricity  3*380v/415v/440v/480v  50-60hz
 The range of functioning voltage  340-430V AC
 Output energy  250KW
 Input present  375A
 Fluctuating frequency  10-40khz
 Timing (Warmth time,Keep time,Cool time)  1-9999S
 The flow rate of cooling water  0.fifteen Mpa 25L/Min
 Water temperature security level  40centidegree
 Duty cycle  100% (40degree place temperature)
 Weight  Approx:950kg
 Size Principal Elements:800*1000*1800MM
Transformer: 850*550*630MM

1,Parameter
Workpiece Clamp Duration              0-2200 mm          
Slider greatest stroke                 0-2350 mm
The max tactical diameter               800MM
The max bodyweight :                            850 Kg
H2o Tank Peak                          600mm
UP and Down Pace                       0-200mm/s
Rotation speed( stepless variable pace)      0-one hundred r/min
Up and Down Precision                     0.05%
Rotation Precision                          0.05%
UP and down way                     Transformer(coil) Motion
Up and down Xihu (West Lake) Dis. Rail                  Linear precision guidebook
Up and down Direct Screw                 synchronous belt
Best suggestion Clamp                           counterweight
Prime tip Xihu (West Lake) Dis. Rail                        Double axis Xihu (West Lake) Dis.
Prime Idea Lead Screw                      T Sort Lead Screw
Rotate Device                           Synchronous belt
Counterweight direct                     Optical axis
Counterweight suspension                Chain
Up and down Motor                      2KW servo Motor
Best Idea motor                       120W Adjustable-velocity motor
Rotate Motor for Shaft                       Stepping motor
Rotate Motor for Location equipment table             Servo Motor     
H2o pump                                               1.1KW
Spray Water Benefit                                       yes
The Quenching device line structure          Vertical
Xihu (West Lake) Dis.n-Laptop interface                  Touch Display screen
Manage Method                                              PLC
Dimension:                                          2000mm*1200mm*3750mm
Excess weight:                                               Approx 1.5T
 

Packing:

Pre-sale service:
one. recommend the most suitable machine for customers, according to their requirements. 
two. Inquiry and consulting support. 
three. Sample testing support. 
4. View our Factory.

In-sale service:
one. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
three. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Inside of 18 months from the day of delivering, 12months from day of getting.
two. Within warranty all parts are totally free for buyer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
six. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.  

US $10,000-40,000
/ Piece
|
1 Piece

(Min. Order)

###

Type: Induction Heating Machine
Certification: CE
Structure: Vertical Type
Brand: Ord
Application: Heating, Quenching
Power: 250kw

###

Customization:

###

 Type DSP-250KW
 Work Power  3*380v/415v/440v/480v  50-60hz
 The range of operating voltage  340-430V AC
 Output power  250KW
 Input current  375A
 Fluctuating frequency  10-40khz
 Timing (Heat time,Retain time,Cool time)  1-9999S
 The flow rate of cooling water  0.15 Mpa 25L/Min
 Water temperature protection point  40centidegree
 Duty cycle  100% (40degree room temperature)
 Weight  Approx:950kg
 Size Main Parts:800*1000*1800MM
Transformer: 850*550*630MM
US $10,000-40,000
/ Piece
|
1 Piece

(Min. Order)

###

Type: Induction Heating Machine
Certification: CE
Structure: Vertical Type
Brand: Ord
Application: Heating, Quenching
Power: 250kw

###

Customization:

###

 Type DSP-250KW
 Work Power  3*380v/415v/440v/480v  50-60hz
 The range of operating voltage  340-430V AC
 Output power  250KW
 Input current  375A
 Fluctuating frequency  10-40khz
 Timing (Heat time,Retain time,Cool time)  1-9999S
 The flow rate of cooling water  0.15 Mpa 25L/Min
 Water temperature protection point  40centidegree
 Duty cycle  100% (40degree room temperature)
 Weight  Approx:950kg
 Size Main Parts:800*1000*1800MM
Transformer: 850*550*630MM

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
gear

Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China DSP-250kw Digital Induction Quenching Euipment for Shaft and Gear     manufacturer China DSP-250kw Digital Induction Quenching Euipment for Shaft and Gear     manufacturer
editor by czh 2023-01-08